Crack Monitoring

Crack Monitoring devices and sensors are installed around a crack suspected of being "live", still in motion over time. The installer, or a data logging system records changes in the width of the crack over time.

Test Systems

Crack Monitoring for Concrete – Methods & Importance

Crack monitoring is a crucial part of structural assessment and maintenance in concrete buildings, bridges, tunnels, and infrastructure. It helps identify structural weaknesses, potential failure risks, and environmental effects over time.

Common Methods of Crack Monitoring

1. Crack Gauges (Tell-Tale Gauges) 📏

  • Transparent acrylic or metal plates with a moving scale to measure crack width changes.
  • Simple, cost-effective, and ideal for long-term monitoring.
  • Used in walls, floors, and structural joints.

2. Digital & Dial Gauges

  • High-precision digital calipers or dial gauges measure crack movement.
  • Provides accurate and repeatable readings.
  • Suitable for lab testing, controlled environments and precise site testing

4. Time-Lapse Photography & Drones 📸

  • Captures progressive changes in cracks over time.
  • Drones can monitor hard-to-reach areas like bridges and high-rise buildings.

5. Non-Destructive Testing (NDT) Methods

  • Ultrasonic Pulse Velocity (UPV): Detects internal crack depth and voids.
  • Acoustic Emission Testing: Detects active crack growth using sensors.
  • Infrared Thermography: Uses heat differences to locate cracks.

6. Automated Crack Monitoring Systems

  • Laser Scanners and Fiber Optic Sensors detect micro-cracks with high precision.
  • IoT-Enabled Sensors provide real-time data for predictive maintenance.